Striving For the rise of ultrasonic metal welding technology in China

The production and manufacturing of lithium_ion battery is a process of close connection of process steps. Among them, ultrasonic welding of battery lug is the key link of lithium battery manufacturing, and the welding effect of battery lug directly affects the quality and performance of battery.

In fact, ultrasonic metal welding technology has been monopolized by foreign enterprises, so the price of imported ultrasonic welding equipment is very expensive. With the development of lithium battery industry, the requirements for welding effect are higher and higher, but manufacturers need to reduce production costs to meet the market expansion.

In this context, with more than ten years of experience and technical team, hurui ultrasonic technology, which focuses on ultrasonic metal welding equipment, continuously innovates and breaks through foreign technology monopoly with the spirit of ingenuity, and independently develops ICs (intelligent control system) intelligent control system. The equipment performance is comparable to that of imported similar equipment.

Strive for the rise of ultrasonic metal welding technology in China

Traditional ultrasonic welding equipment in China has many problems, such as virtual standard machine power, explosion transducer, power tube, welding head, power board, false welding and so on. These problems bring a lot of after_sales cost and product quality risk cost to customers.

Hurui ultrasonic team is committed to solving the above industry pain points and making continuous efforts for the rise of domestic ultrasonic metal welding technology. The new generation of intelligent ultrasonic metal welding machine solves all problems of traditional models.

In the reality of foreign technology monopoly blockade environment, we constantly independent innovation and development, and finally break through the foreign technology monopoly, have our own independent technology property rights, in the welding effect is comparable to imported welding machine.

Main performance advantages of new generation of intelligent ultrasonic metal weldingmachine:

(1) Intelligent ICs system

High density, high-density, high-density digital control system.

(2) Amplitude intelligent segmentation, automatic tracking

In the 0_1000ms time period, 1% - 100% amplitude can be set to better adapt to different welding processes, so that you can run as you want.

(3) System power on self-test, automatic frequency search

After welding head replacement or die repair, the system does not need to be readjusted (other domestic companies need to search for the resonant frequency of the generator like the old radio).

(4) Automatic frequency tracking during operation

When working, the frequency of welding head and transducer will shift with the change of temperature and load. Horui intelligent welding machine can automatically search and track the resonant frequency of transducer in the whole range, to ensure that the transducer always works in the resonant state, to ensure the efficient operation of the equipment, and to make the welding more stable and reliable.

(5) Match energy and intelligent time and other welding modes

Different welding modes adapt to different welding process requirements and achieve better welding effect.

(6) 7-20 welding parameters can be preset

7_20 kinds of welding parameters can be preset in advance to adapt to different welding process requirements. The operator can directly access the data for welding, which greatly improves the work efficiency.

(7) 7 inch high definition touch screen

Super high definition human_computer exchange touch screen, intuitive chart operation interface.

(8) Digital display of welding effect and graphic display of welding process

Each time the welding effect is presented through the data, high-definition human-computer exchange touch screen, and the welding process is shown in a curve way, so that the effect can be said with data.

(9) Use standard communication protocol to output welding results

Each welding data can be transmitted to the quality monitoring computer, so that the welding data can be traced and the defective rate can be reduced.

(10) System security protection and monitoring

Intelligent system security protection, 360 degree protection welding machine.

(11) Alarm output and reset function

Different alarm values can be set to make the first-line quality control more in place.

(12) Multi level password protection can be set

Multi level password protection can be set to separate the debugging interface of management personnel from the operation interface of operators.

Continue to forge ahead to meet industry 4.0

　　We look forward to more advanced equipment will be launched as planned to meet the production needs and quality requirements of different users around the world. In terms of power ultrasonic vibration mode, the welding parameters of products are uploaded to the management computer, which is convenient for product quality traceability. Meet the industry 4.0 standard and contribute to the intelligent manufacturing industry in China, including bending vibration and torsional vibration, The power capacity is more than 10kW; in the aspect of welding quality monitoring, intelligent control algorithm is adopted for various applications, and the core parameters in the welding process of each product are saved in real time. With the industrial standard data communication protocol, the welding parameters of each product can be uploaded to the management computer to facilitate the quality traceability of products. Meet the industry 4.0 standard and contribute to the intelligence of China's manufacturing industry.